Custom Printed Shipping Boxes — Corrugated Cardboard Foldable Mailer Boxes
A mailer box is the sweet spot between a plain brown carton and a rigid gift box. It ships flat, folds into shape in seconds, and gives you a clean, branded surface on every panel — at a unit cost that works for volume e-commerce. No tape, no glue, no assembly tools. Just pre-scored corrugated board that locks into place when you fold it.
The most common style is the roll-end tuck-top: side flaps roll over for double-wall reinforcement, a front tuck flap secures the lid, and dust flaps on the sides keep the interior sealed from light and dirt. The self-locking bottom pops open automatically when you square the box — no bottom taping, no extra step on the packing line. For heavier items, we add a tuck-top with locking tabs or switch to a full-overlap mailer.
Material is single-wall corrugated — E-flute for lighter goods that need a crisp, compact profile, B-flute for mid-weight products. White-top board gives you the best print reproduction; kraft keeps the cost lower with a natural look. Both take CMYK and PMS spot printing across all exterior panels, with inside printing available for a branded reveal when the box opens.
Every box is cut to your product dimensions. Ships flat on pallets, MOQ 1000 pcs.
Key Features
- Foldable, No-Tape Assembly — Self-locking bottom snaps into place as you square the box. Tuck-top lid closes securely without tape, glue, or adhesive strips. Seconds from flat to filled.
- Roll-End Design with Dust Flaps — Side flaps fold over for double-thickness walls. Internal dust flaps block light and debris. Cleaner than an RSC, tougher than a folding carton.
- Inside & Outside Print — Full-color exterior printing on all panels. Add a pattern, logo, or message on the interior flaps and base for a brand moment on opening.
- E-Flute or B-Flute Corrugated — E-flute for a slim, refined profile suitable for apparel and cosmetics. B-flute for heavier items needing more crush resistance.
- Custom Sizes, Custom Print — Cut to your exact product dimensions. CMYK offset or PMS spot color on white-top or kraft board.
Specifications
Applications
E-commerce and direct-to-consumer shipping, subscription boxes, apparel and fashion, cosmetics and beauty, small electronics and accessories, food and beverage (dry goods), gift and curated sets, health and wellness products.
Material Integrity
High-density corrugated layers for superior crush resistance.
Premium Finishing
Luxury Gold Foil Stamping for exceptional brand presence.
Secure Logistics
Palletized moisture-proof wrapping for safe global delivery.
Precision Die-Cutting
Advanced die-cutting procedures ensure 100% accurate box formation.
